Construction Indirect Costs
A necessary and important part of any construction project budget!
Failing to factor indirect costs into our project estimate will lead to a guaranteed budget blow out
Indirect costs in construction projects are necessary expenses for running the project but are not directly attributable to a specific construction activity.
Examples of indirect costs include site facilities, supervision and management staff, shared costs, permit and approval costs, insurances and bank guarantees, and corporate overheads.
Indirect costs can be categorized by type and time-base, and estimating them accurately is crucial for construction cost estimating.
What are indirect costs?
When we think of construction costs, we think of things like the costs of buying concrete, structural steel, cranes and an electirician’s wages. While these costs form a large proportion of the total project costs, they are not the only costs we incur on the project. Indirect, also known as preliminary costs, form a large proportion of the project’s total budget.
Indirect costs are site running costs. They are costs that are necessary for running the project, but not directly attributable to a specific construction activity. Indirect costs cover a broad range of project costs, They are the opposite of direct costs, which are the costs directly applicable to a specific construction scope.
Examples of indirect costs include the costs of setting up and hiring lunchrooms and toilets, paying for security guards overnight and on weekends, sueprvision and management staff, temporary fencing, insurances and permits. The specific indirect costs applicable to a project will vary significantly. For example, a solar farm in the middle of nowhere would need little or no money for communtity engagement, as opposed to a disruptive rail project where community engagement is a key risk and need to be properly managed,
Furthermore whether costs are classified as direct or indirect will also vary from project to project. For example, on a major road project where traffic management is needed for each and every task, then traffic management costs would be classified as a direct cost, applicable to that construction activity. Whereas on a building job, where a traffic controller is needed at the site gates everyday for the project duration and not used specifically for a construction task, then this would be classified as an indirect cost.
Categories of Indirect Costs
Since indirect costs are loosely defined as “not directly applicable to a specific construction activity” or basically not a direct cost, we need some other ways of categorising these different types of costs. Having categories of indirect costs will help us to understand, estimate and control them.
There are two main ways we can categorise indirect costs; by type and by time-base.
There are several different types of key indirect costs. These groups are:
• Supervision and management staff
• Site facilities
• Shared costs
• Permit and approval costs
• Insurances and bank guarantees
And Corporate overheads
Supervision and management staff costs are the costs of hiring and paying for the management staff who will run the project. These consist of the salaries of project staff like superintendents, project engineers, quality advisors and project managers.
Site facilities consist of the costs of the hire and set-up of the temporary facilities needed for the project. These are things like site offices, lunchrooms, toilets, bins, waste disposal and concrete washout bays.
Shared costs are a broad category costs for shared resources used to facilitate works. Survey costs are an example of this. Surveyors are needed for lots of different construction activities and generally captured as a project wide cost rather than tracked per activity. Other examples include traffic management, site craneage, forklifts and telehandlers and storemen. Sometimes these are referred to as gray labour.
Permit and approval costs are the costs for developing lodging and applying for permits. Permits are a necessary part of any construction project and include council permits, building permits and utility permits. Permit costs and fees can be substantial.
Insurances and bank guarantees, or sometimes referred to as finance costs, cover the costs assosciated with obtaining insurances like public indemnity, workers compensation or works insurance. Bank guarantees are mandated in construction contracts and also come with a significant cost.
Finally, corporate overheads cover the project’s contribution to the on-going running and management of the contracting business. In addition to contributing profit, project’s need to contribute to business costs like tendering for new work, paying non-project management staff and other shared resources like software licenses. Typically, corporate overheads are paid as a fixed percentage of total project cost.
The other way we can categorise indirect costs is on their time-base. Indirect costs can be either recurring on non-recurring. Meaning they can either be one-off payments or regular on going payments.
Recurring indirect costs are incurred at multiple points in time throughout the project lifecycle. They are incurred on an on-going basis whether that be weekly, monty, quarterly or yearly. For example, staff salaries are paid monthly on an on-going basis. Other examples of recurring costs include temporary facility hire, waste disposal or security guards. Importantly, recurring costs are driven by the overall project duration.
Non-recurring costs, as their name suggests, are one-off expenses. They will only be paid once during the project lifecycle. For example, the costs of setting up the new site facilities only needs to be paid once. Other examples of non-recurring indirect costs include permit applications, staff hiring costs and site investigations.
Calculating Indirect Costs
Estimating indirect costs poses unique challenges. Unlike estimating direct costs, where the scope is based on drawings and specifications, indirect costs vary from project to project and are based on the project team’s discretion and assumptions as to what will be required. There will be no detailed drawing or list telling us exactly what indirect costs to price.
Recurring indirect costs are also driven by the project schedule. The project schedule is simply an estimate as to how long the project will take. If the project takes 1 month longer than what we originally planned, then we will still need to pay for another month of indirect costs.
Together with the fact that indirect costs make up a large percentage of the total overall project costs, these factors make estimating indirect costs an important and challenging part of construction cost estimating.
There is a simple process we can follow to calculate indirect costs.
1. Define the indirect costs applicable to the project
The first step is to define all of the applicable indirect costs. We need to list out all of the indirect costs that will apply to our project. This is a difficult but important step. If we miss an indirect cost, we will not have budgeted for it,
There are three main ways to do this.
First, we can look at similar historical projects and look at what indirect costs were applicable. This should give us a comprehensive list but will miss any unique project specific costs,
Second we can brainstorm with subject matter experts. This involves setting up a meeting with knowledge delivery personnel to review the project scope and develop a comprehensive list of applicable costs.
Finally, we can use a comprehensive, holistic checksheet that lists out all possible indirect costs and tick-off which ones apply to our project.
I recommend using all three methods to make sure you do not miss any costs.
2. Categorise the project indirect costs into either recurring or non-recurring
Now you have developped a comprehensive list of indirect costs, the next step is to cateogirse these costs as either recurring or non-recurring. Basically, ask yourself the question, will these costs be incurred once or at regular intervals?
3. For recurring costs, determine the on-going cost, frequency of payment and payment duration.
For any recurring costs, we need to know three things to calculate them accurately; the payment amount, frequency of payment and payment duration. When we multiply these three factors together we get the total indirect cost amount.
Most indirect costs will be incurred consistently over the project lifecycle. Therefore, the payment duration will equal the project duration. It is important to accurately estimate the project duration by creating an accurate project schedule.
4. For non-recurring costs, price them as a stand-alone activity like any direct cost
For our non-recurring costs, we simply price these like any direct cost activity. We look at the task scope and estimate the individual labour, plant, materials and sub-contract costs.
Using this method, we can accurately estimate the cost of our indirect project costs.